Mounting apparatus for motor vehicle steering column

ABSTRACT

A mounting apparatus for an energy absorbing motor vehicle steering column including a molded structural plastic honey comb mounting bracket having a center passage around a mast jacket of the steering column. The top of the plastic mounting bracket is clamped flush against a flat panel on a body of the motor vehicle by a pair of spring washers supported below respective ones of a pair of platforms on the mounting bracket by a pair of rigid studs on the vehicle body. The rigid studs are exposed through a pair of vertical slots in the mounting bracket. In some embodiments of the mounting apparatus, the spring washers release the plastic mounting bracket for linear translation as a unit with the mast jacket through an energy absorbing collapse stroke of the latter with the path traversed by the mast jacket being defined by the vertical slots in the mounting bracket and the flat panel above the mounting bracket. In another embodiment of the mounting apparatus, the plastic mounting bracket remains stationary and the path traversed by the mast jacket during its collapse stroke is defined by the center passage in the plastic mounting bracket.

TECHNICAL FIELD

[0001] This invention relates to a mounting apparatus for an energyabsorbing motor vehicle steering column.

BACKGROUND OF THE INVENTION

[0002] A mounting apparatus for an energy absorbing motor vehiclesteering column described in U.S. Pat. No. 3,702,081 includes a metalmounting bracket rigidly attached to a tubular mast jacket of thesteering column and a pair of metal capsules in slots in the mountingbracket. Each capsule is secured to the mounting bracket by a pluralityof injection molded plastic pins and rigidly clamped to a body of themotor vehicle by hanger bolts. A force attributable to an impact on thesteering column fractures the injection molded plastic pins and releasesthe mounting bracket from the capsules for linear translation as a unitwith the mast jacket through an energy absorbing collapse stroke of thelatter. After the mounting bracket releases from the capsules it engagesa channel-shaped guide on the vehicle body above the steering columnwhich defines the path followed by the mast jacket during its collapsestroke. In the interval before the mounting bracket engages thechannel-shaped guide, the path traversed by the mast jacket isuncontrolled. A mounting apparatus according this invention positivelycontrols the path of the mast jacket from the onset of its energyabsorbing collapse stroke and is, therefore, an improvement over themounting apparatus described in the aforesaid U.S. Pat. No. 3,702,081.

SUMMARY OF THE INVENTION

[0003] This invention is a new and improved mounting apparatus for anenergy absorbing motor vehicle steering column including a moldedstructural plastic honey comb mounting bracket having a center passagetherethrough around a mast jacket of the steering column. The top of theplastic mounting bracket is clamped flush against a flat panel on a bodyof the motor vehicle by a pair of spring washers supported belowrespective ones of a pair of platforms on the mounting bracket by a pairof rigid studs on the vehicle body. The rigid studs are exposed througha pair of vertical slots in the mounting bracket facing an upper oroutboard end of the steering column. In some embodiments of the mountingapparatus according to this invention, the spring washers release theplastic mounting bracket for linear translation as a unit with the mastjacket through an energy absorbing collapse stroke of the latter withthe path traversed by the mast jacket being defined by the verticalslots in the mounting bracket and the flat panel above the mountingbracket. In another embodiment of the mounting apparatus according tothis invention, the plastic mounting bracket remains stationary and thepath traversed by the mast jacket during its collapse stroke is definedby the center passage in the plastic mounting bracket.

BRIEF DESCRIPTION OF THE DRAWINGS

[0004]FIG. 1 is a fragmentary perspective view of a mounting apparatusaccording to this invention for an energy absorbing motor vehiclesteering column;

[0005]FIG. 2 is an enlarged sectional view taken generally along theplane indicated by lines 2-2 in FIG. 1;

[0006]FIG. 3 is a fragmentary perspective view taken generally in thedirection indicated by arrow “3” in FIG. 2;

[0007]FIG. 4 is a sectional view similar to FIG. 2 of a modifiedmounting apparatus according to this invention for an energy absorbingmotor vehicle steering column;

[0008]FIG. 5 is a fragmentary perspective view taken generally in thedirection indicated by arrow “5” in FIG. 4; and

[0009]FIG. 6 is a fragmentary perspective view of a second modifiedmounting apparatus according to this invention for an energy absorbingmotor vehicle steering column.

DESCRIPTION OF THE PREFERRED EMBODIMENT

[0010] Referring to FIGS. 1-3, a fragmentarily illustrated energyabsorbing motor vehicle steering column 10 includes a tubular lower mastjacket 12, a tubular upper mast jacket 14 telescopically overlapping thelower mast jacket, and an energy absorber, not shown, between the upperand lower mast jackets such as described in U.S. Pat. No. 3,392,599, thedisclosure of which is incorporated herein by reference. A steeringshaft 16 is supported on the upper and the lower mast jackets forrotation about a longitudinal centerline 18 of the steering column. Asteering hand wheel, not shown, is attached to an upper or outboard end20 of the steering shaft 16 in conventional fashion.

[0011] A longitudinal vector component of a force on the steering columnattributable to an impact on the steering hand wheel induces telescopiclinear translation of the upper mast jacket over the lower mast jacketthrough an energy absorbing collapse stroke and is reacted to a body ofthe motor vehicle through a bracket, not shown, at the bottom of thelower mast jacket. A mounting apparatus 22 according to this inventionsupports the upper mast jacket 14 vertically on the motor vehicle body,releases the upper mast jacket for energy absorbing collapse, anddefines the path traversed by the upper mast jacket throughout itsenergy absorbing collapse stroke.

[0012] The mounting apparatus 22 includes a mounting bracket 24 made ofmolded structural plastic having a plurality of honey comb cells 26defined between a plurality of integral lateral and longitudinalpartitions 28A,28B. The structural rigidity of the plastic mountingbracket attributable to the cellular honey comb structure thereof iscomparable to the structural rigidity of the metal mounting bracket inthe mounting apparatus described in the aforesaid U.S. Pat. No.3,702,081. Importantly, the plastic mounting bracket is substantiallymore economical to manufacture than and weighs less than the metalmounting bracket and, therefore, is an improvement over the metalmounting bracket.

[0013] The lateral and longitudinal partitions 28A,28B are interruptedby a cylindrical passage 30 through the plastic mounting bracket 24which fits closely around the upper mast jacket 14 of the steeringcolumn, FIG. 1. The cylindrical passage 30 is interrupted by a pluralityof schematically represented abutments 32 on the plastic mountingbracket which seat in corresponding ones of a plurality of sockets, notshown, in the upper mast jacket and couple the plastic mounting bracketto the upper mast jacket for unitary linear translation therewiththrough its collapse stroke. The plastic mounting bracket is molded as aunit around the upper mast jacket.

[0014] The plastic mounting bracket 24 has a flat top 36 and a pair oflateral flanges 38A,38B on opposite sides of the upper mast jacket. Thelateral flanges 38A,38B are interrupted by respective ones of a pair ofvertical slots 40A,40B each open through a vertical side 42 of theplastic mounting bracket facing the steering hand wheel on the upper end20 of the steering shaft 16. The vertical slots 40A,40B intersect theflat top 36 of the plastic mounting bracket and respective ones of apair of slanted platforms 44A,44B on the lateral flanges 38A,38B aroundthe slots constituting the bottoms of the lateral flanges. The plane ofthe slanted platforms 44A,44B intercepts an angle θ with the plane ofthe flat top 36 of the plastic mounting bracket.

[0015] An attachment means of the mounting apparatus 22 includes a pairof vertical screw-threaded studs 46A,46B on opposite sides of thesteering column closely received in respective ones of the verticalslots 40A,40B and rigidly attached to a schematically represented flatpanel 48, FIG. 2, of the body of the motor vehicle above the steeringcolumn. A pair of spring washers 50 are retained on respective ones ofthe vertical studs 46A,46B below the slanted platforms 44A,44B bycorresponding ones of a pair of screw-threaded retainers 52 on the studswhich thus cooperate with the studs and the spring washers in supportingthe upper mast jacket 14 vertically on the body of the motor vehicle.When the screw-threaded retainers 52 are tightened on the vertical studs46A,46B, the spring washers 50 are resiliently flexed against theslanted platforms 44A,44B and clamp the flat top 36 of the plasticmounting bracket flush against the flat panel 48 on the motor vehiclebody. At the same time, friction between the plastic mounting bracketand the spring washers and the flat panel attributable to the clampingforces applied by the spring washers resists linear translation of theupper mast jacket 14 relative to the body of the motor vehicle.

[0016] When the motor vehicle on which the steering column 10 isvertically supported by the mounting apparatus 22 impacts anotherobject, the steering hand wheel on the upper end 20 of the steeringshaft is commonly impacted by the operator of the motor vehicle. Inaddition to the aforesaid longitudinal vector component which inducestelescopic linear translation of the upper mast jacket 14 over the lowermast jacket 12, the impact on the steering hand wheel typically also hasvertical and lateral vector components which urge upward and lateralpivotal movement of the steering column about the bracket at the bottomof the lower mast jacket.

[0017] The longitudinal vector component of the impact is initiallyresisted by the aforesaid friction between the plastic mounting bracket,the spring washers, and flat panel. When that vector component exceedsthe friction force, linear translation of the upper mast jacket 14 inits energy absorbing collapse stroke commences. From the onset of thecollapse stroke of the upper mast jacket, the vertical vector componentof the impact on the steering column is reacted to the vehicle bodythrough the flat top 36 of the plastic mounting bracket and the flatpanel 48 on the body which thereby cooperate in defining the verticalposition of the upper mast jacket during its collapse stroke.Importantly, because of the angle θ between the plane of the slantedplatforms 44A,44B and the flat top 36 of the plastic mounting bracket,the spring washers separate quickly from the platforms for minimuminterference with the collapse stroke of the upper mast jacket. At thesame time, the lateral vector component of the impact on the steeringcolumn is reacted to the vehicle body through the sides of the verticalslots 40A,40B in the plastic mounting bracket and the vertical studs46A,46B which thereby cooperate in defining the lateral position of theupper mast jacket during its collapse stroke. The flat top 36 and theflat panel 48, therefore, cooperate with the vertical studs 46A,46B andthe vertical slots 40A,40B in constituting a guide means of the mountingapparatus which positively defines the path traversed by the upper mastjacket relative to the motor vehicle body during its energy absorbingcollapse stroke. The path thus defined is calculated to promote optimumenergy absorbing performance of the steering column.

[0018] A modified mounting apparatus 54 according this invention isillustrated in FIGS. 4-5 in which structural features common to both themodified mounting apparatus 54 and the mounting apparatus 22 areidentified by primed reference characters. In the modified mountingapparatus 54, the plastic mounting bracket 24′ on the upper mast jacket14 has a slanted flat top 36′ facing a similarly slated flat panel 48′on the body of the motor vehicle above the steering column and a pair ofhorizontal platforms around respective ones of a pair of vertical slotsin corresponding ones of a pair of lateral flanges of the plasticmounting bracket, only the horizontal flat platform 44A′ around thevertical slot 40A′ in the lateral flange 38A′ being visible in FIGS.4-5. The slanted flat top 36′ and the slanted flat panel 48′ interceptan angle θ′ with the plane of the horizontal platforms. The plasticmounting bracket 24′ is supported vertically on a vehicle body with itsslanted flat top clamped against the slanted flat panel by a pair ofspring washers on a corresponding pair of vertical studs on the vehiclebody, only the spring washer 50′ on the vertical stud 46A′ in thevertical slot 40A′ in the plastic mounting bracket being visible inFIGS. 4-5.

[0019] A longitudinal vector component of an impact on the steering handwheel is initially resisted by friction between the plastic mountingbracket 24′, the spring washers 50′, and the slanted flat panel 48′.When that vector component exceeds the friction force, lineartranslation of the upper mast jacket 14 in its energy absorbing collapsestroke commences. A vertical vector component of the impact on thesteering column is reacted to the vehicle body through the slanted flattop of the plastic mounting bracket and the slanted flat panel on thevehicle body which thereby cooperate in defining the vertical positionof the upper mast jacket during its collapse stroke. Importantly,because of the angle θ′, the spring washers separate quickly from thehorizontal platforms for minimum interference with the collapse strokeof the upper mast jacket. At the same time, a lateral vector componentof the impact on the steering column is reacted to the vehicle bodythrough the sides of the vertical slots in the plastic mounting bracketand the vertical studs which thereby cooperate in defining the lateralposition of the upper mast jacket during its collapse stroke.

[0020] A second modified mounting apparatus 56 according this inventionis illustrated in FIG. 6 in which structural features common to both thesecond modified mounting apparatus 56 and the mounting apparatus 22 areidentified by double primed reference characters. In the second modifiedmounting apparatus, the plastic mounting bracket 24″ is molded as asingle structural element around the upper mast jacket 14 with the pairof schematically represented abutments 32″ in the cylindrical passage30″ through the bracket received in corresponding sockets, not shown, inthe upper mast jacket. The plastic mounting bracket 24″ is rigidlyvertically supported on the body of the motor vehicle on a pair ofvertical studs, not shown, in the pair of vertical slots 40A″,40B″ inthe plastic mounting bracket.

[0021] A longitudinal vector component of an impact on the steering handwheel is initially resisted by the schematically represented abutments32″ which are designed to fracture substantially concurrent with theimpact so that the plastic mounting bracket remains stationary as lineartranslation of the upper mast jacket 14 in its energy absorbing collapsestroke commences through the center passage 30″ which then constitutes aslide bearing for the upper mast jacket. Because the energy absorberbetween the upper and the lower mast jackets rigidly resists relativelinear translation therebetween except during an impact on the steeringcolumn, the schematically represented abutments 32″ may be eliminated ifdesired.

[0022] A vertical vector component of the impact on the steering columnis reacted to the vehicle body through the flat top 36″ of the plasticmounting bracket clamped against a flat panel, not shown, on the vehiclebody so that the center passage 30″ defines the vertical position of theupper mast jacket during its collapse stroke. At the same time, alateral vector component of the impact on the steering column is reactedto the vehicle body through the mounting bracket and the vertical studsso that the center passage 30″ also defines the lateral position of theupper mast jacket during its collapse stroke. The path traversed by theupper mast jacket 14 during its energy absorbing collapse stroke is thuspositively defined by the second modified mounting apparatus 56 andcalculated to promote optimum energy absorbing performance of thesteering column.

Having thus described the invention, what is claimed is:
 1. A mountingbracket for a steering column having a mast jacket and a longitudinalaxis, comprising: a molded plastic mounting bracket which is rigidlyattached to the mast jacket, the bracket having a top surface, a bottomsurface, a front surface, a rear surface, a plurality of interconnectedreinforcing ribs extending between the top surface and the bottomsurface, an outer contour defined by the plurality of ribs, a centerpassage through the ribs which is adapted to receive the mast jacket,and a pair of lateral flanges located on opposite sides of the centerpassage, each flange having a slot formed therein which extendsgenerally parallel to the longitudinal axis of the mast jacket to thefront surface of the bracket.
 2. The invention of claim 1, furthercomprising a guide means incorporated into the top surface of themounting bracket which extends .
 3. The invention of claim 2, whereinthe guide means comprises at least one guide rib extending above the topsurface.
 4. The invention of claim 2, wherein the guide means comprisesat least one guide channel formed into the top surface.
 5. The inventionof claim 1, wherein each of the pair of lateral flanges has anattachment surface and wherein the attachment surface and the topsurface are oriented at an angle θ opening toward the back surfacerelative to one another.
 2. A mounting apparatus for an energy absorbingmotor vehicle steering column including a lower mast jacket and an uppermast jacket supported on the lower mast jacket for linear translationrelative thereto in the direction of a longitudinal centerline of thesteering column in response a longitudinal vector component of an impacton the steering column comprising: a honey comb molded plastic mountingbracket having a center passage around the upper mast jacket and aplanar top above the upper mast jacket and a pair of lateral flanges onopposite sides of the upper mast jacket, an attachment means operativeto couple the plastic mounting bracket to the upper mast jacket forlinear translation as a unit therewith relative to the lower mastjacket, a pair of platforms on the plastic mounting bracket eachdefining a lower side of a corresponding one of the pair of lateralflanges of the plastic mounting bracket, a pair of vertical slots inrespective ones of the pair of lateral flanges of the plastic mountingbracket each open through a side of the plastic mounting bracket facingan upper end of the energy absorbing steering column and intersectingthe planar top of the plastic mounting bracket and the corresponding oneof the pair of platforms, a planar panel on a body of a motor vehicleabove the upper mast jacket, a pair of vertical studs rigidly attachedto the planar panel and extending through respective ones of thevertical slots in the plastic mounting bracket, and a pair of springsretained on respective ones of the vertical studs below and bearingresiliently against corresponding ones of the pair of platforms on theplastic mounting bracket thereby to clamp the planar top of the plasticmounting bracket against the planar panel on the motor vehicle body tovertically support the upper mast jacket on the motor vehicle body andto release the plastic mounting bracket through the pair of verticalslots therein for linear translation as a unit with the upper mastjacket in response the longitudinal vector component of the impact onthe steering column, a vertical vector component of the impact on thesteering column being reacted to the motor vehicle body from the onsetof linear translation of the upper mast jacket through the planar top ofthe plastic mounting bracket and the planar panel on the motor vehiclebody and a lateral vector component of the impact on the steering columnbeing reacted to the motor vehicle body from the onset of lineartranslation of the upper mast jacket through the sides of the pair ofvertical slots in the plastic mounting bracket and the pair of verticalstuds on the motor vehicle body thereby to positively define the path ofan energy absorbing collapse stroke of the upper mast jacket relative tothe vehicle body.
 3. The mounting apparatus for an energy absorbingmotor vehicle steering column recited in claim 2 wherein: the plane ofeach of the pair of platforms on the plastic mounting bracket interceptsan angle θ with the plane of the planar top of the plastic mountingbracket to promote rapid separation of each of the pair of springs fromthe corresponding one of the pair of platforms at the onset of lineartranslation of the plastic mounting bracket as a unit with the uppermast jacket relative to the lower mast jacket.
 4. A mounting apparatusfor an energy absorbing motor vehicle steering column including a lowermast jacket and an upper mast jacket supported on the lower mast jacketfor linear translation relative thereto in the direction of alongitudinal centerline of the steering column in response alongitudinal vector component of an impact on the steering columncomprising: a honey comb molded plastic mounting bracket having a pairof lateral flanges and a center passage closely received around theupper mast jacket and supporting the plastic mounting bracket on theupper mast jacket for linear translation relative thereto in thedirection of the longitudinal centerline of the steering column, and aclamp means operative to rigidly clamp a planar top of the plasticmounting bracket against a planar panel on a body of the motor vehicleso that the upper mast jacket is supported vertically on the motorvehicle body and the center passage in the plastic mounting bracketdefines a slide bearing for the upper mast jacket, a vertical vectorcomponent of the impact on the steering column being reacted to themotor vehicle body from the onset of linear translation of the uppermast jacket through the planar top of the plastic mounting bracket andthe planar panel on the motor vehicle body and a lateral vectorcomponent of the impact on the steering column being reacted to themotor vehicle body from the onset of linear translation of the uppermast jacket through the clamp means thereby to positively define thepath of an energy absorbing collapse stroke of the upper mast jacketrelative to the vehicle body.